Plant Balance Solutions

Plant Balance Solutions

Key Takeaways

  • Plant Balance solutions enable the holistic optimization of energy and material flows in industrial plants and locations.
  • By creating mass and energy balances, interactions between system components become transparent and can be optimized in a targeted manner.
  • Simulations and forecasting functions make it possible to evaluate various operating scenarios and determine optimum driving modes.
  • The CONENGA Group develops customized plant balance models and couples these with control algorithms for implementation in practice.
  • CONENGA provides support from analysis and modelling through to implementation and taps into specific optimization potential for efficiency, costs and security of supply.

Shaping technology for the future together!

Our plant balance solutions cover a wide range of expectations. We develop solutions for you that balance individual plant components as well as an entire site.

Site assessments are often used for diagnostic purposes as live assessments and to simulate future scenarios.
We aim to work jointly with you towards the best possible solution. So don’t hesitate to contact us and benefit from our expertise! So don’t hesitate to contact us and benefit from our expertise!

Would you like to find out more? Should we call you or would you like to receive further information by e-mail?

I am looking forward to answering your questions

Bernhard Kronberger is your expert concerning process engineering innovations

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Site balancing also provides the opportunity for interaction between the simulation and the operator.

We create mass and energy balances of material flows for plant balance solutions. These can also be coupled with our control algorithms. This allows you to achieve different optima depending on your requirements.

Likewise, daily, weekly or annual targets can be met or achieved with pinpoint accuracy and thus highly efficiently by means of corresponding forecast functions.

An important aspect is the presentation of our Plant Balance Solution for finding optimization potential. This is traditionally done as a Sankey diagram, but you can also choose other forms of presentation.

 

Sankey Diagramm

 

 

Examples of application and use

Plant Balance Solution at paper mills

  • Superordinate steam network control in paper mills
  • Maximum supply reliability for production machines (constant pressure)
  • Use of the degrees of freedom for steam storage or usable utilisation in the event of a paper break in the system
  • Increase in electricity generation
  • Participation in electricity exchange
  • Minimisation of fossil energy use

Plant Balance Solution for sawmills

  • Securing the heat supply of the production plants
  • Compensation of heat fluctuations during operation of drying kilns
  • Constant heat quantity for belt dryers
  • High power generation for ORC and steam turbines

 

 

Regardless of whether you already have specific issues to address or just started idea phase or concept development – we are happy to support you in an initial exchange. We look forward to hearing from you!

Plant Balance Solution for sawmills
Securing the heat supply of the production plants
Plant Balance Solution for sawmills
Compensation of heat fluctuations during operation of drying kilns
Plant Balance Solution for sawmills
Constant heat quantity for belt dryers
Plant Balance Solution for sawmills
High power generation for ORC and steam turbines

Would you like to find out more? Should we call you or would you like to receive further information by e-mail?

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Further information:

FAQ on Plant Balance solutions

Plant Balance describes the holistic consideration and optimization of energy and material flows within a plant or an entire site. The aim is to optimally coordinate all plant components.

Plant Balance solutions are model-based approaches for the analysis and optimization of energy and material flows within a plant or an entire site. They combine simulation, balancing and control in order to develop optimal operating strategies. At the CONENGA Group, we use these models to operate real plants more efficiently and stably.

They create transparency about energy flows, improve efficiency and enable targeted optimization of operation and costs. At the same time, security of supply is increased.

The models are used to analyse existing systems, simulate future scenarios and derive specific optimization measures. Results are often presented visually, e.g. in Sankey diagrams.

Plant Balance solutions are used in energy plants, paper mills, sawmills and industrial production systems, among others, to optimize the control of energy flows and processes

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